Power Converter Construction

Parts required for voltage converter cable

Parts Parts

  1. (1) buck converter
  2. (2) male jst pins
  3. (1) jst 2 pin male connector
  4. (1) 7cm red wire
  5. (1) 12cm white wire
  6. (1) 2cm 3/16" heat shrink
  7. (1) 5cm 3/8" heat shrink
  8. (1) female barrel jack

Steps to make a 12v-5v converter cable


Figure 01

New buck converter New buck converter

The default configuration of the buck converter is variable output voltage. The potentiometer needs to be removed from the circuit to set a constant voltage.

Figure 02

Potentiometer removed Potentiometer removed

The easiest way to do this is to completely remove the potentiometer from the board.

Figure 03

New buck converter rear New buck converter rear

The solder pads must be bridged for the desired constant voltage.

Figure 04

Buck converter set to 5v Buck converter set to 5v

Bridge the 5v pads to set output voltage to 5v.

Figures 05 & 06

Top view of positive wire placement Top view of positive wire placement Side view of positive wire placement Side view of positive wire placement

Strip 2-3cm off the end of the red wire and insert it from the under side into the IN+ hole and back down through the EN hole

Figures 07, 08 & 09

Top view of soldered positive wire Top view of soldered positive wire Bottom view of soldered positive wire Bottom view of soldered positive wire Positive wire trimmed Positive wire trimmed

Solder the top side and the bottom side. After soldering, trim the excess wire.

Figures 10 & 11

Strip and feed the white wire through the GND hole and solder in place. Then strip and feed the red wire through the VO+ hole and solder in place. Trim both wires.

Figure 12

Strip about 1cm of the white wire just after the end of the PCB. Strip about 1cm of the black wire from the barrel jack and feed the 3/16" heat shrink on.

Figures 07, 08 & 09

Create a hook in the black wire, hook it over the stripped section of the white wire and wrap them around each other.

Figures 07, 08 & 09

Fill the joint with solder and shrink the heat shrink around the joint.

Figures 07, 08 & 09

Trim the ends of the red and white wires to the same length. Crimp a male jst pin on each wire

Warning

TEST FOR 5v BEFORE THE NEXT STEP!

Figures 07, 08 & 09

Feed the 3/8" heat shrink on and heat to shrink. Attach the jst connector housing.